The Aluminum Side Of The Great Coil Debate

BY MARK SKAER
REPRINTED FROM THE AIR CONDITIONING | HEATING | REFRIGERATION NEWS

When The News asked for additional comments at the end of the article "Aluminum Vs. Copper: The Great Condensing Coil Debate" (Feb. 18, The News), the floodgates opened. Out rushed Trane and American Standard dealer-contractors.

In this article, we present their counterpoint to Bob Forty's (president, Energy Services Air Conditioning and Heating Co., Naperville, IL) pro-copper opinions. Trane and American Standard also wanted to take the opportunity to explain their aluminum coil design to the hvacr industry.

On this aluminum side of the debate are contractors Jim Welzig, owner of Welzig Heating & Air (Longmont, CO); Keith Reynaud, owner of A&H Service Co. (Kenner, LA); Mark Gibson, owner of Gibson's Heating and Plumbing (Waterloo, IN); and Lee Robinson, owner of Climate Design (St. Petersburg, FL).

Each of these contractors respected Forty's right to his opinion; each also wanted to make sure that the other side of the condensing coil debate is told.

The major points from the aluminum camp include:
  • Condensing coils made with copper tubes and aluminum fins are not automatically superior. A lot depends on design and construction and the specific alloys employed.
  • Copper may be strong, but it is not necessarily stronger than aluminum. Again, the way the coils are constructed is more important than the metal used.
  • Aluminum coils can be more reliable than copper coils - and these' contractors said they can prove it.
  • There's no questioning the ease of maintenance of aluminum coils, especially the Spine Fin.
  • There's no questioning the heat transfer characteristics of aluminum coils, especially the Spine Fin TM.

 

THE DIFFERENCE IS THE DESIGN
If you have not guessed by now, the difference of opinion regarding aluminum coils centers around Spine Fin and its construction. Only Trane and American Standard offer this design, which they say sets it apart from the rest of the aluminum coil competition.

"In all the years I have been selling Trane, I've had only one leak ever on any Spine Fin coils," said Welzig. "We never have leaks."

Pictured is American Standard's four-sided coil. With its radius corners, the company says this eliminates return bends and provides maximum efficiencies. (Photo courtesy of American Standard and Trane.)

Gibson said he puts in 200 to 250 American Standard units a year, "and we have had only two coils replaced."

Reynaud has known about the Spine Fin for a long time. He started out as a General Electric dealer in 1973. GE originally introduced this coil technology. When GE sold its hvac business to Trane, he became a Trane dealer. He is now an American Standard dealer.

"I've been a big Spine Fin proponent," he said. "We don't have any problems with the coils. The aluminum tubing on this coil is twice
as thick as any copper coil that is made. It is rifled on the inside. This is aluminum to aluminum, so you don't have any dissimilar metals."

"When you use the same material for the fins, it eliminates dissimilar metals problems," agreed Robinson. "Actually, it reduces the opportunity for leaks. Trane, in its particular units, has a four-side, completely enclosed cabinet that is unique in the industry, thus protecting the coil even more from the potential of foreign objects being thrust into it or thrown by a lawnmower into the coil and potentially causing leaks."

    
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