Crevice
Corrosion is the second type of corrosion that can reduce thermal
efficiency of a coil. It is caused by stagnant solutions trapped
in very small spaces. This site must be wide enough for a liquid
to enter by capillary attraction, yet narrow enough to maintain
stagnant conditions of the fluid. A few thousandths of an inch
is wide enough for this condition, and is typical of the space
between the
tubing and fin stock of plate fin coils.
In the construction of plate fin coils, aluminum fin sheets
are stacked on parallel rows of copper tubes. The copper tubes
are then mechanically expanded to make contact with the fin
sheets. After a few months or years of use, a tiny gap develops
between the tube and tin sheet because the two metals expand
and contract at different rates. As moisture enters this tiny
crevice, corrosion begins and thermal contact is diminished
or lost entirely as the aluminum fin sheet deteriorates from
Galvanic corrosion. As thermal contact is lost, the air conditioner
or heat pump's capacity degrades below its published rating.
American Standard's Spine Fin is manufactured on patented
high-speed machines that cut, form, and wrap aluminum fin
stock around aluminum tubing. The tubing is coated with an
adhesive and then tension rollers wrap the cut fin stock around
the tube. A seam of the adhesive extrudes between the fin
wraps. The adhesive not only locks the fin stock on the tube,
but the extruded seam actually forms a barrier against capillary
attraction minimizing crevice corrosion. By sealing moisture
and contaminants out, thermal contact is maintained and efficiency
and capacity does riot degrade nearly as much as with plate
fin.
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